SYAT leverages its extensive expertise across design, mechanical testing, and NVH development to execute engine / powertrain integration projects, balancing rigorous engineering and cost targets while considering both new and existing manufacturing capabilities.
Engine integration is increasingly complex due to the need to meet diverse, often conflicting requirements such as crash safety, pedestrian protection, aerodynamic efficiency, NVH performance, and compliance with emissions legislation.
SYAT addresses these challenges by providing a comprehensive integration solution that ensures all aspects of vehicle performance are optimized.
Our project management team consists of technically oriented, highly qualified managers who employ a proven target-setting process. We leverage validated project tracking tools and reliable test procedures to ensure that every integration project is executed with precision, meeting both time and budget constraints.
SYAT excels in design, focusing on aspects like packaging, creating both digital and physical mock-ups (DMU/PMU), and integrating powertrains. Our capabilities extend to prototype vehicle builds, managing cooling systems, underhood thermal management, and optimizing intake, exhaust, mounting, driveline, wiring harness, and body elements for seamless vehicle integration.
We provide expert system integration for electric and electronic components, ensuring smooth communication through protocols like CAN, LIN, and FlexRay. Our services include diagnostics and OBD compliance, calibration of control units, and thorough Hardware-in-the-Loop (HIL) verification and validation to guarantee system reliability and functionality.
At SYAT, we offer specialized calibration services for ECU, TCU, and HCU, focusing on optimizing emissions, fuel consumption, OBD functionality, driveability, and safety concepts. Our calibration efforts extend to certification support and after-launch assistance, ensuring vehicles perform optimally under real-world conditions.
Our expertise in thermal management includes designing comprehensive cooling systems, with a focus on radiators, engine and transmission oil coolers, and charge air coolers. We optimize radiator fan controls and underhood airflow, employing both open road and climate tunnel testing to enhance thermal performance and efficiency.
We specialize in chassis layout and tuning, adapting setups for ride and handling. Our work includes the integration and adaptation of active systems for hybrid vehicles, ensuring that dynamic performance matches the expectations of performance, comfort, and safety.
Our approach to NVH involves reducing noise, vibration, and harshness to enhance vehicle comfort. We employ advanced techniques and materials to meet stringent NVH targets, ensuring a quieter, smoother driving experience.
We prioritize passive safety in vehicle design, ensuring that vehicles are not only compliant with safety standards but also offer enhanced protection for occupants and pedestrians through innovative design solutions.
Our testing methodology includes vehicle calibration, performance evaluation, durability testing, and fleet testing. We conduct buy-off rides to validate the vehicle's real-world performance, ensuring all systems integrate seamlessly.
SYAT supports clients through the homologation process, ensuring vehicles meet all necessary global standards for market approval. Our thorough understanding of regulatory requirements allows us to streamline this process for our clients.
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